How Custom Jarline Automation Transforms Production Operations

Efficient packaging is more than speed, it ensures product quality, safety, and freshness. For growing brands, balancing high demand with operational precision can be challenging. LeafyPack’s custom-built Jarline system offers a reliable, modular solution to meet these needs.

What is the LeafyPack Jarline System?

The LeafyPack Jarline System is a fully integrated, automated container filling line designed to streamline production while maintaining precision and quality. Engineered to handle a wide range of products from delicate powders to dense edibles it combines counting, weighing, filling, capping, and labeling in one modular solution. Built for flexibility, the system can adapt to different container types, product formats, and production volumes, giving brands the ability to scale efficiently without sacrificing accuracy or consistency.

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1. CUSTOM-BUILT CONTAINER FILLING ELITECOUNT & ELITEWEIGH

‍Counting, weighing, or counting by weight. The jar indexing system is compatible with flower, edibles, baked goods, and other infused products, providing flexibility and precision.

2. INDEXING & CONTINUOUS FILLING

‍Choose between advanced indexing or high-speed continuous motion filling solutions built to meet your production volume and product types.

3. SINGLE OR STARWHEEL CAPPER

‍Depending on your container, we offer single and starwheel options with auto lid feeders, including high-speed auto track single and dual-head capping solutions.

4. ADVANCED LABELLING SOLUTION

‍Whether square or round, LeafyPack offers automatic wrap-around label machines for cartons and caps, ensuring accuracy and consistency.

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How Automation Transformed Operations for Autumn Brands

Autumn Brands, a family-owned production company, is known for its focus on high-quality, safe products and a strong family-centric culture. Operational excellence is at the heart of everything they do, with an emphasis on precision, consistency, and product integrity.

The Challenge:
Before automation, all packing was done manually. This created operational bottlenecks, made it difficult to meet fluctuating demand, and sometimes left inventory sitting idle, raising concerns about product freshness and slowing growth.

The Solution:
Autumn Brands partnered with LeafyPack to implement the Jar & Container Indexer, a fully modular and automated packaging system. The system enables pack-on-demand production, seamlessly handling counting, weighing, capping, and labeling. With LeafyPack’s team providing hands-on support, the system was optimized for smooth, reliable operation from day one.

The Results:

• Packed 15,000 SKUs in a single week, easily handling spikes in demand
• Achieved remarkable reliability: only one week of downtime in nearly three years
• Shifted the bottleneck from production to sales capacity, freeing up resources and improving operational efficiency
• Fresher product delivery enhanced customer satisfaction and strengthened brand reputation

See the full story in action:
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Designed Around the Way You Operate